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There are always irregular silk threads on the blank space of the packaging bag, this problem must be taken seriously!
Irregular streaking in the blank areas of packaging bags usually manifests as intermittent, irregular ink lines of varying lengths, often quite thick. Shun Xing Yuan Packaging, a professional flexible packaging manufacturer, explains this phenomenon from three main points: foreign matter adhering to the doctor blade edge or under the blade, insufficient ink circulation, and ink fatigue, and provides solutions.

1. Foreign matter adhering to the doctor blade edge or under the blade
During the printing process, the doctor blade can be moved back and forth, up and down, to dislodge adhering foreign matter, or a bamboo stick can be used to directly remove it from the doctor blade edge (this must be done by a skilled operator to avoid unnecessary losses due to improper operation). If necessary, the machine should be stopped for a thorough cleaning of the doctor blade.
2. Insufficient ink circulation

Some ink in the dead corners of the ink fountain, due to insufficient circulation, causes resin precipitation, forming crystals and clumps of various sizes, or excessive drying on the surface forms ink film (ink film is prone to appear in summer, while ink crystallization and clumping are more common in spring and autumn due to temperature influences). As the ink circulates, some ink crystals or ink film are carried by the rotating plate cylinder to the blade, where the doctor blade breaks them, forming irregular streaks.
Therefore, improvements must be made in both ink circulation and filtration.
1. Circulation Improvement
Method 1: Tilt the ink fountain left and right to ensure that ink can be injected from the slightly higher end and flow out from the lower end, forming good circulation.
Method 2: Place the ink fountain flat, but the ink must be injected simultaneously from both ends and returned from the middle; this also creates good circulation. Do not inject ink from only one side.
2. Filtration Improvement
Ink must be initially filtered before use, even new ink needs filtering. Generally, a 140 mesh/inch filter screen is used.
The method is to place a stocking below the ink outlet to form a filter sleeve. After filtering for a period, if the filter screen is blocked and ink flow is poor, small holes can be poked above the sleeve with a bamboo stick to enhance ink guiding. The lower part of the sleeve can also serve well for impurity sedimentation.
3. Ink Fatigue

This situation often occurs when the inking area of the printing plate is relatively small. During the printing process, the resin in the ink is continuously consumed. If solvent is continuously added without adding new ink, the resin is not replenished, which changes the proportion of the ink's components, leading to ink fatigue and affecting normal use. This can be resolved by appropriately adding new ink.
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