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During the production of washed aluminum packaging bags, common quality issues include inaccurate color registration, insufficient varnish cleanliness leading to varnish blade clogging, poor inking due to solvent ratio problems in protective varnish, damage to the ink layer after aluminizing, high residual solvent, and incomplete washing of aluminum. If these quality problems are not detected in time, the produced washed aluminum packaging bags will be substandard products.
Therefore, Shunxingyuan Packaging, a professional flexible packaging manufacturer, shares its production experience to explain how the original factory ensures the quality of washed aluminum packaging bags.

I. Ensuring Accurate Overprinting
During printing, in addition to the various transparent inks required for the normal pattern, a layer of high-temperature resistant varnish must be printed on the pattern position, and a layer of water-soluble varnish must be evenly applied to the blank area. Therefore, it is necessary to strengthen the monitoring and control of ink, high-temperature resistant varnish, and water-soluble varnish color registration.
II. High-Temperature Resistant Varnish Quality Control
1. Accurate varnish ratio; otherwise, poor inking and damage to the ink layer after aluminizing may occur;
2. Varnish mixing time; after the sample is approved during production, then mix. This process requires a dedicated person to avoid glue solidification;
3. Varnish cleanliness control; before printing, use a filter screen to filter the high-temperature resistant varnish to reduce the occurrence of varnish blade problems.

III. Water-Soluble Varnish Control
1. Poor inking of water-soluble varnish, leading to aluminum layer penetration;
2. Water-soluble varnish drying issues; try to use original ink for printing;
3. Cleanliness control of water-soluble varnish; before printing, use a filter screen to filter the water-soluble varnish to reduce the occurrence of blade marks and printing fog.
IV. Residual Solvent Control
Residual solvent must be controlled, otherwise it will directly affect the vacuum degree.

V. Printing Roller Control
1. Use new rubber rollers to ensure uniform inking of varnish and water-washable ink;
2. Inspect the quality of the inking rollers to ensure uniform ink transfer.
VI. Doctor Blade Control
Doctor blade control: Reduce lint and poor inking caused by doctor blade wear and tear; use ceramic doctor blades.
These control points require long-term debugging and exploration to determine the process parameters. Choosing the right manufacturer of washed aluminum packaging bags can greatly reduce the quality risks of washed aluminum packaging.
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